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Engineering / Architecture
Syed Umair Hussain

Syed Umair Hussain

Instrument & Control Engineer
Karachi, سندھ


About Syed Umair Hussain:

Seasoned Instrument & Control Maintenence Engineer with more than 8 years of experience in Urea Fertilizer Sector. .


  • Experience in Installation & maintenance of field Instruments via fault finding & troubleshooting, preventive,  predictive & corrective maintenance, calibrations & repair/replacements of the following such as flow, level, pressure, temperature, conductivity, PH Instruments, Tachometers, NH3/Cl2 Gas Detectors & Rota meters etc..All jobs were performed by utilizing organizational Work  Permit Procedure, Job safety Analysis, change of Management Procedures, HAZOP, SIL studies & implementing Safety standards.
  • Proficient in reading P&IDs, OEM Specification Sheets & Drawings, C&E, Schematics & Loops drawings of instruments & Electrical marshaling cabinets etc.. Knowledgeable of Hazardous area classification, Explosion Proof protection, Enclosure rating, water and dust Ingress protection standards, HART Protocol  standard, National Fire Protection standards etc.
  • Order, review & inspect instruments critical for plant operation & services, to maintain the inventory of spares according to the needs & consumption.
  • Experience in modifying & maintaining ESD, DCS, vibration monitoring systems, root cause analysis on trips or failures of machines/plant such as Ammonia, Air, CO2, & natural gas compressors and its field instrumentation including axial and vertical thrust probes with the field de-modulators using TK-3 Tester, Worked in liaison with Machinery/production Personnel for axial probe calibration during Shutdown and Turn around.
  • Capable of Building, Testing, Downloading & Maintaining Ladder Logic / Functional Block modifications (online &  offline) of Emergency Shutdown System & Control system based on PLC or DCS, complete end to end loop verification, testing & updation of necessary documents.
  • Experienced working with Production, Process, Maintenance, Safety, Engineering, Mechanical Inspection departments as per job requirement. Execute day to day emergency jobs or weekly jobs through work planning or via change of management procedure which required to attend SOC, HAZOP & safety Audit meetings etc.
  • Maintenance of various instrumentation either based on PLC or relay logic such as  Anti-surge system of pumps and compressors, Burner Management System of boilers, Emergency Diesel generator, Speed Governor systems etc.
  • Knowledgeable of boiler's control loops , Water treatment, gas distribution, air drying & furnaces controls systems etc.
  • Knowledge of codes & standards like API, ISA & IEC and NFPA. 


M.Eng Electrical Engineering University of Windsor, Canada (Januray 2016 - May 2017) with 82% marks.

B.S Electronics Engineering Sir Syed University of Engineering & Technology Karachi (Januray 2003-March 2007) with CGPA  3.53/4.

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