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Saleem Khalid

Saleem Khalid

Sr. QA/QC Engineer
Karachi, سندھ

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About Saleem Khalid:

I have Bachelor in Mechanical Engineering with professional certifications in ISO 9001:2008, CSWIP-3.1, API-510 and ASNT (NDT Level-III RT, UT & PT) that ease in both projects and plant maintenance in finding Root cause failure analysis, Incoming material inspection as per project scope, Construction & erection of static and rotary equipment, process piping and high pressure transmission pipeline, Heat treatment of materials, Corrosion & its prevention, Welding procedures preparation & implementation. Welding inspection by NDT applications.
 

Experience

Senior Engineer (P&D) - Feb 01, 2018 to Up to date
Sui Southern Gas Company, Karachi
 12”x46Km Rehman Gas Pipeline I 8”x26Km Ayesha Gas Pipeline I
30”x17Km RLNG Port Qasim Pipeline I 12”x9Km DSEZ Pipeline I 42”x5Km 
RLNG-2 Leftover work I 12” QPL Rehabilitation Project for Intelligent 
Pigging I Up-Gradation of SMS Thatta Project.
 Working as Senior Engineer (P&D) & managing the construction & 
inspection activities of projects from advising on quality / integrity 
requirement, follow through consulting and presentation of inspection 
reports to Higher Management.
 Establish procedures to develop standard documentation for 
construction works to maintain quality control for the projects.
 Prepare and finalize project quality plan (PQP) specific to project scope of 
work that covers transmission pipeline activities, above ground setup, 
HDD, Fixed equipment / metering skid installations & commissioning 
work under the applicable codes and standards and project specification.
 Prepare and finalize procedures related to mechanical scope of work that 
covers WPS/PQR, Welding, NDT, Repair work, Surface preparation and 
anti-corrosion coating, Holiday testing, Lowering and backfilling, 
Hydrostatic testing etc.
 Responsible for Tender management of welding Inspection services that 
include tender preparation and technical bid evaluation. 

Providing Engineering support for Pipeline Transmission Projects including welding calculations, 
material selections, determination of required hydrostatic test pressures, MOP/MAOP calculations 
and other pressure control devices to ensure MOP/MAOP is not exceeded, evaluation of defects and 
repair methods.
 Coordinate with quality inspections teams and all the site sub-contractors / vendors to coordinate all 
non-destructive testing on site. 
 Manage destructive tests on site and in the laboratory to ensure conformity of material and works 
according to the design specifications.
 Check material and process of manufacturing of contractors as per bid requirements.
 Monitoring construction activities of transmission network, POD & Injection system projects which 
include Pipeline welding, HSS, coating, holiday, lowering, hydrostatic testing (as per Test Package) & 
Equipment erection (Valves, Filters, scrubbers, AFC).
 Conduct inspection of Pipelines, Compressor Station Piping, Valve Assemblies, Scrubbers and Filter 
Separators. Suggest repair recommendations and prepare procedure for repair and repair inspection 
plan.
 Responsible for preparing the inspection programs and executing them against budget and plan.
 Supervise maintenance work of static equipment and transmission network as per code & standard.
 Review of design drawings to summarize the material and NDT accordingly.
 Review of As-built drawings to summarize extra material consumption for project reconciliation.
 Ensure that contractors comply with works’ specifications.
 Coordinate with the site construction manager on all quality issues Coordinate and chair the QA/QC 
site weekly meetings with the projects subcontractors QC personnel.
 Monitor the performance of the health, safety and environmental systems and make the required 
modifications and assess the risk involved in working on the systems and work upon reducing it.
 Supervise construction works contracts including quantity measurement, quality, variation and 
payments.
 Liaise with maintenance department supervisors in all aspects of repairs. Inspect any completed 
repairs, modifications and/or replacement. Selection of an appropriate inspection/NDT techniques 
as per codes/standards and specification.
 Ensure the effective application of new techniques, technologies and use of specialist NDT contractor 
to limit intrusive inspection so to maximize inspection intervals.
 Supervision and coordination of all on-stream and shutdown inspection/NDT activities of plant 
equipment’s.
 Conduct remaining life assessment of Pressure Equipment’s as per API-510 requirements.
 Root cause analysis of nonconformance at projects and in-service transmission pipeline as advised by senior management. 
 Performing RBI analysis of equipment and piping system as well as calculating remaining life of static 
equipment’s as per API-510 / API-580.
 Implementation of a Quality Management System in accordance with ISO 9001: 2015.
 NCR log & resolution, CAR resolution.

Education

Lead QA / QC Engineer – Jan 15, 2012 to Jan 31, 2018
DESCON ENGINEERING LTD, Lahore (Projects)
RANOLIA HYDRO POWER PROJECT-17 MW
 Worked at RHPP as QA/QC Engineer.
 Preparation of MS, QIPs, WPS, Welding summary sheets.
 Incoming Material Inspection as per applicable code & standard. Segregate damage / defected 
material and forward to management in form of report. 
 Monitoring of sand blasting, painting and transportation of pipes from yard to erection site.
 Monitoring of welding & erection of Siphon & Penstock pipes against IFC drawings and applicable 
standards.
 Fabrication and welding inspection of piping and steel structure at fabrication yard.
 Monitoring NDT (DPT, RT & UT) activities performed at project site.
 Assist the audit team to conduct internal audit of different departments at head office & project sites.

 Hydro testing of Siphon and Penstock Pipeline. 
 Preparation of test pack and final approval from client.
 Installation of Mechanical Equipment’s at Power House.
 Preparation and Submission of final dossier.
UCH-II POWER PLANT (Construction) PROJECT
 Worked at UCH Power Plant as Test Pack Engineer.
 Preparation of MS, QIPs, WPS from Client specification.
 Inspection of incoming material.
 Fabrication and welding inspection of piping and structure.
 NDT Coordination with client and contractor.
 Hydro testing of piping spools.
 Sandblasting and Painting inspection.
 Preparation of test pack formats and final approval from client
 Review of Test pack documents (Welding summary according to IFC drawings, Daily welding reports, 
NDT reports, PWHT reports, Drawing index, support index, Punch listing, Hydro testing & flushing etc.)
 Punch Listing & Punch killing verification.
 Preparation and compilation of mechanical dossier as per approved index.
DESCON ENGINEERING LTD, Lahore (Shut Downs)
PAK ARAB FERTILIZER LIMITED-2023
 Worked as Lead QA/QC Engineer Primary Reformer-101B (Furnace).
 Monitoring of Welding, NDT, PMI, Hardness, PWHT and installation of catalyst tubes of Radiant 
section, Transition assembly, Inlet manifold, Outlet manifold, Pigtails, Transfer line and steel structure.
 Monitoring of Welding, NDT, PWHT, Hardness of Convection Section-Hot Leg HSSH and Mix-Feed 
Preheat Coils / Tubes and installation of new tube sheets.
 Monitoring of Welding, NDT, PWHT, Hardness of Convection Section-Cold Leg CBFW, Fuel, Demin 
Water, Feed Preheat coils / Tubes and installation of new tube sheets.
 Supervise DHT treatment of secondary reformer material and conduct WPS/PQR for welding of old 
material with new transfer line material.
 Monitor WQT of furnace welders, repair work and take positive measures to minimize repair rate. 
PPL ADHI GAS FIELD PLANT I, II & III -2017
 Worked as QA/QC Engineer (Mechanical).
 Preparation of MS, QIPs and formats of Static & Rotary Equipment.
 Worked on maintenance and repair work of Heat Exchangers, Vessels, LPG Bullets, Furnace and 
process piping Welding.
UNITED ENERGY PAKISTAN LIMITED NAIMAT GAS FIELD-2017
 Worked as QA/QC Engineer (Mechanical).
 Preparation of MS, QIPs and relevant formats.
 Worked on maintenance & repair work of Heat Exchangers, A.F.C, columns and Vessels.
 Worked on process piping modification jobs.
FATIMA FERTILIZER BIN COMPANY LIMITED -2017
 Worked as I/C QA/QC (Mechanical) at NP-Plant.
 Preparation of PQP, MS, QIPs and formats as per scope requirements.
 Managing team at site and execute the jobs as per code, standards & Client specifications.
 Monitoring of mechanical activities at site with client coordination. 
 Worked on procedure qualification, welder’s qualification, material Inspection, Heat Exchangers, 
Vessels and Fabrication & Erection of SS storage Tanks.
 Worked on Plant piping system welding jobs & NDT testing.
FAUJI FERTILIZER BIN QASIM LIMITED -2017
 Worked as I/C QA/QC (Mechanical).
 Preparation of PQP, MS, QIPs and formats as per scope requirements.

Managing team at site and execute the jobs as per code, standards & Client specifications.
 Monitoring of mechanical activities at site with client coordination. 
 Involved in inspection activities of Heat Exchangers, Vessels, Transfer Line Erection, Screens, Furnace 
and Welding jobs.
PPL ADHI GAS FIELD PLANT I & II -2016
 Worked as QA/QC Engineer (Mechanical).
 Preparation of MS, QIPs and formats of Static Equipment.
 Involved in maintenance & repair work of Heat Exchangers, Vessels, LPG-Bullets, Furnace and Welding 
jobs.
 Involved in collection of thickness data of process piping and equipment through Advance UT.
SNC-LAVALIN KENTZ -2016 SAUDI ARABIA
 Worked as a freelancer QC Inspector with SNC-Lavalin Kentz in fabrication work shop.
 Incoming material inspection and reporting writing as per project specification.
 Monitor pipe spools fabrication and welding activity. 
 Prepare daily welding report and NDT marking for joint examination.
 Review the NDT reports and compile the results as per applicable code and standard.
PPL MAZARANI GAS FIELD-2016
 Worked as QA/QC Engineer (Mechanical).
 Preparation of MS, QIPs and formats of Static Equipment.
 Worked on Heat Exchangers, Vessels & Welding jobs.
 Preparation and compilation of dossier as per client requirement.
NATIONAL OIL REFINERY LIMITED (NRL)-2012
 Worked as QA/QC Engineer (Mechanical) in NRL Lube II Refinery Area and Fuel Area.
 In-service inspection of A.F.C, Heat Exchangers, Columns & Vessels.
 Involved in replacement of A.F.C tubes leaked during cleaning via water jetting.
 Worked on compilation of mechanical dossier and submit to client.
PAK ARAB REFINERY LIMITED (PARCO)-2012
 Worked as QA/QC Engineer (Mechanical).
 In-service inspection of Heat Exchangers, A.F.C, Columns and Vessels as per API-510.
 Involved in repair work of vessels / columns according to client recommendation.
 Worked on dossier compilation and submit to client.
AES LAL PIR THERMAL POWER PLANT-2012
 Worked as QA/QC Engineer (Mechanical).
 Worked on re-heater section of water tube boiler for replacement of tube bundles due to creep failure 
after the TPI integrity assessment and mitigation.
 Monitor welding and NDT activities as per code & standard requirement

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