Proctor & Gamble,Plant Technician T1 (Present) - Work Instruction Development: Creating detailed work instructions and standard operating procedures (SOPs) for manufacturing processes. These instructions outline the steps and parameters required to produce products consistently and efficiently. Equipment malfunction: Countermeasure - Implement a preventive maintenance program to regularly inspect and maintain equipment to prevent malfunctions that may lead to defects.
- Process Optimization: Continuously evaluating and improving manufacturing processes to increase productivity, reduce costs, and improve product quality. This may involve implementing lean manufacturing principles, conducting time studies, and identifying opportunities for automation or process enhancements.
- Assisting teams with troubleshooting manufacturing issues, resolving process-related problems, and providing technical expertise. This may involve analyzing data, conducting root cause analysis, and implementing corrective action by the help of tools such as 6W2H, Ups.
- Equipment malfunction: Countermeasure - Implement a preventive maintenance program to regularly inspect and maintain equipment to prevent malfunctions that may lead to defects.
- Lack of operator training: Countermeasure - Develop a comprehensive training program for operators to ensure they have the necessary skills and knowledge to perform their tasks accurately.
- Generate Daily inventory report and manage & follow up time taken enter the data in BFMS program.
- Manage DCS system and timely resolve defects perform troubleshooting own equipment and resolve the defects.
- Perform Preventive maintenance task as per MSP & JSA to update the Equipment life.
- Develop safety maps and Lubrication maps with the help of human sensing.
Razi’s sons pvt ltd Senior Quality & Production Executive 2018-2020 Based on the tasks and responsibilities you have provided, here are some potential root causes and countermeasures for defected parts and other quality-related activities: Root Cause Analysis of Defected Parts: - Lack of operator training: Countermeasure - Develop a comprehensive training program for operators to ensure they have the necessary skills and knowledge to perform their tasks accurately.
- Equipment malfunction: Countermeasure - Implement a preventive maintenance program to regularly inspect and maintain equipment to prevent malfunctions that may lead to defects.
- Inadequate quality control procedures: Countermeasure - Review and update quality control procedures to ensure all necessary inspections and tests are conducted at each stage of production.
Development of New Formats and Reports: - Lack of communication with relevant departments: Countermeasure - Establish regular communication channels with other departments to understand their reporting needs and incorporate them into the development of new formats and reports.
- Insufficient data analysis: Countermeasure - Include data analysis tools and techniques in the new formats and reports to provide meaningful insights for decision-making and continuous improvement.
Technical Guidance to Vendors: - Inadequate communication with vendors: Countermeasure - Establish regular meetings and clear communication channels with vendors to provide them with technical guidance and feedback on parts and fixture improvement.
- Lack of vendor performance monitoring: Countermeasure - Implement a vendor performance evaluation system to assess their quality and delivery performance and provide feedback for improvement.
- Work closely with highly skilled technicians in different shops to develop the best workflow practices. Your expertise will be instrumental in creating efficient and standardized processes that enhance productivity and ensure high-quality output.
-
Training Management and Execution: - Incomplete training plan: Countermeasure - Develop a comprehensive training plan that addresses the specific needs of the production organization, including identifying required training programs and resources.
- Inadequate training execution: Countermeasure - Provide necessary resources, such as trainers and training materials, to ensure the successful execution of training programs and monitor their effectiveness through feedback and assessments.
- Production Process Optimization: Analyze existing production processes and identify areas for improvement. You will be responsible for identifying bottlenecks, reducing cycle times, and implementing lean methodologies to optimize the production flow.
- By addressing these root causes and implementing the suggested countermeasures, you can improve the quality of parts and processes, enhance training programs, and promote continuous improvement within the organization.
Pakistan television Karachi centerAssociate Producer 2017 -2018- Assisting the producer in planning, organizing, and executing production projects.
- Conducting research, gathering information, and contributing to the development of creative ideas.
- Coordinating and scheduling meetings, auditions, rehearsals, and production shoots.
- Managing budgets, keeping track of expenses, and ensuring financial records are maintained.
- Collaborating with the production team to ensure smooth workflow and timely completion of tasks.
- Assisting with casting, talent negotiations, and contracts.
- Overseeing the production schedule and ensuring deadlines are met.
- Coordinating the activities of the crew and talent on the studio floor.
- Overseeing the set-up and tear-down of production sets and ensuring they adhere to safety regulations.
- Managing the flow of communication between different departments and crew members.
- Ensuring that all technical and equipment requirements are met before and during production.
- Organizing rehearsals and coordinating with the director to ensure the smooth execution of scenes.
- Managing the timing and pacing of the production, ensuring it adheres to the schedule.
- Collaborating with the camera operators, lighting technicians, and other crew members to achieve desired shots and lighting setups.
- Managing the movement of talent, props, and set pieces during live productions.
- Addressing any issues that arise during production and finding solutions in real-time.
- Ensuring that all production activities follow health and safety guidelines.
Plastech Auto safe Pvt LtdQuality Officer 2016 -2017 Inspection and Testing of Quality Activities: - Inconsistent inspection criteria: Countermeasure - Develop standardized inspection criteria and provide clear guidelines to inspectors to ensure consistent and accurate evaluation of quality activities.
- 2. Ineffective documentation: Countermeasure - Implement a robust documentation system to record inspection and test results accurately, including clear descriptions of any defects or non-conformities found.
Initial Inspection and Final Inspection: - Trial out part before production and Inspect on Fixture & with color code matching.
- Partially Inspect the Part and Collect the data.
- Final Inspection before dispatching the final lot.
Continuous Improvement and Kaizen: - Lack of employee involvement: Countermeasure - Implement a structured improvement program that encourages employee participation and provides training on Kaizen principles and techniques.
- Insufficient resources for implementation: Countermeasure - Allocate dedicated resources, such as time and personnel, for Kaizen and continuous improvement activities to ensure their effective implementation.
- Equipment malfunction: Countermeasure - Implement a preventive maintenance program to regularly inspect and maintain equipment to prevent malfunctions that may lead to defects.
Training Management and Execution: - Incomplete training plan: Countermeasure - Develop a comprehensive training plan that addresses the specific needs of the production organization, including identifying required training programs and resources.
|
