Faizan Ali

Results-driven Mechanical Engineer with a solid academic background and a passion for applying engineering principles to solve real-world problems. Possessing a strong foundation in quality assurance, research and development, mechanics of machines, fluid mechanics, thermodynamics, HVAC, and materials science, coupled with hands-on experience gained through internships, jobs and projects work. Good communication 
skill, project management and enthusiastic about working with other professionals in teams and in leading roles. 

PROCON Engineering (MASTER GROUP OF INDUSTRIES)
Feb 2025 – Present
(Research & Development Engineer)
• Lead and assist in the development of automotive interior components including car seats, sheet metal 
parts and textile-based parts. 
• Supervise and execute development trials (T0–T3) in press shop, welding , and fabrication areas, 
ensuring design-to-manufacturing feasibility and readiness for mass production. 
• Develop and maintain documentation such as PQCTs, SOPs, OPS, presentations, and SAP entries for 
process control and tracking. 
• Oversee the fabrication of checking fixtures, welding jigs, and tooling, ensuring accuracy against CAD 
data and design intent. 

• Interface with cross-functional teams including design, tool and die, supply chain, quality, and 
production to ensure smooth product development cycles.
• Monitor daily progress of new part development, update development plans, and present critical 
findings and status in morning meetings with departmental managers and GM. 
• Support QAV and PPAP/APQP phases for part qualification and customer approval. 
• Stay updated with material advancements, trends, issuance, OEM standards and regulatory 
requirements for compliance

                  ________________

Zahoor Die Casting (ZDC)
Aug 2024 – Jan 2025
(Quality Assurance Engineer)
• Participated in continuous improvement initiatives through conducting daily audits and inspections to ensure adherence to Quality Management System (QMS), ISO-9001:2015 standards and 
procedures.
• Prepared and implemented Operational Procedures (OPS) and Standard Operating Procedures (SOP) for CNC, Panel, and Flange shop to streamline processes.
• Led 5S evaluation to enhance workplace efficiency, cleanliness, and standardization across CNC, Panel, and Flange department to support continuous improvement.
• Monitored daily data tracking of CNC tool and tip life to enhance operational efficiency and
tool management.
• Developed and delivered comprehensive training programs for workers, fostering a culture of continuous improvement through Kaizen principles. 

                ___________________

Pakistan Society for the Rehabilitation of the Disabled (PSRD)
Feb 2024 – Mar 2024
(Volunteer in Service)
• Enhanced learning experience for disabled students of 9ᵗʰ grade through education in Mathematics 
and Physics at a Rehabilitation Center.
• Provided guidance, support and motivation for disabled students to thrive and reach their full 
potential. 

            ___________________
Opus Inspection Pvt. Ltd.
Aug 2023 – Sep 2023
(Intern)
• Gained hands-on experience in vehicle inspections, including engine performance, emission systems, and overall vehicle health, using diagnostic tools to identify and resolve mechanical issues.
• Conducted emissions testing and interpreted results to ensure vehicles met environmental standards and regulatory emission norms.
• Developed a strong understanding of local and international vehicle inspection regulations, ensuring 
all vehicles complied with safety, emission, and roadworthiness standards.

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National Automotive Components (NAC)
Mar 2023 – Apr 2023
(Intern)
• Implemented and maintained ISO 9001:2015-compliant quality management systems to ensure 
adherence to international quality standards.
• Monitored production cycles and performed root cause analyses to resolve product defects and 
prevent recurrence.
• Inspected the quality of automotive components using specialized checking fixtures to ensure
dimensional accuracy and compliance with design specifications.
• Performed dimensional and tolerance analyses on complex assemblies to maintain alignment with design specifications.

University of Central Punjab (UCP), Lahore
2020-2024
B.Sc. in Mechanical Engineering
CGPA: 3.65/4.00