Aijaz Hussain
Manufacturing / Mechanical
About Aijaz Hussain:
To work in a progressive organization with a commitment to contribute for the optimal utilization of the resources in order to accomplish the organizational goals while developing own career.
Experience
Manager QA MR & Food Safety Team Leader (Multiple Sites) Aug, 2015 Up to Present
LOTTE Group KOLSON PVT LIMITED
Responsible of the overall monitoring of the QA functions.
Contribute ideas for hygiene and CI, Plant improvement.
To prepare action plan for 5S and implementation.
To prepare action plan for TFT Team as per LOTTE Global Standard.
To implement and monitor Line Manning labor reducing program.
To introduce & implementation of daily KPIs results on floor shop.
To implement and monitor wastage analysis programme.
To implement and monitor breakdown analysis programme.
Implementation of HALAAL PS:3733:2019 certification of cake, Choco pie, Spout Bubble, Slanty, Snacker, Potato Stick & Cook Pasta.
Implementing of FSSC version 5.1 at Lahore Plant of Choco pie & Spout lines.
Implementing of FSMS 22000 at Lahore Snacks & Pasta plant.
Ensuring that ISO 9001 Quality Management System are established implemented and
maintained.
Ensuring that FSMS ISO 22000 requirements are established implemented and
maintained.
Prepare action plans for quality, environmental, safety & food safety objectives and
record periodical actions.
Introduce Packaging Films Barrier Property testing equipment WVTR on daily testing.
Organize training programs regarding quality & food safety related matters.
Ensuring that HALAL requirements are implemented and maintained.
Implementation of LOTTE Global hygiene standards.
Responsible of Commercial Quality (Market Visits, WH, Distributors) Audits / Trainings.
Responsible to coordinate reporting to LOTTE R&D Centre for Quality Systems & Hygiene. Responsible of Environmental standards implementation & liaison with SEPA & PEPA for NOC's for regulations compliance with WWT. Responsible and liaison with of Punjab & Sindh Food Authority for their guidelines compliance.
Assistant Manager CI & Food Safety Team Leader Dec, 2011 Up to Aug, 2015
IIL Group (Candyland, Snackcity & Bisconni)
Cost saving initiatives about 1.6 million.
To introduce & implementation of daily KPIs results on floor shop.
To introduce KPIs base monthly meetings.
To prepare action plan for 5S and implementation.
To conduct time and motion study & deep drive study.
To implement and monitor Line Manning labor reducing program and reduce 51 HC in first cut and saving cost.
To implement Single Minute Exchange of Die (SMED) reducing changeover time and saving cost.
Ensuring that HALAL requirements are implemented and maintained.
Ensuring that (BRC issue#06) requirements are established implemented and maintained.
Ensuring that (ISO 22000:2005) requirements are established implemented and maintained.
Ensure the effectiveness and implementation of all Food safety related programmes such as pest control, calibration of lab equipments, Sanitation, CIP records, Personal Hygiene, Water Quality and Training etc.
Monitor and assure implementation the complaint handling system.
Conduct training programs regarding quality, food safety related matters.
Plan schedule and execute internal audits.
To conduct Management Review Board Meetings.
Successfully implement (ISO 22000:2005) in RUSF / RUTF process line of WFP product for Infants.
Successfully implement the (ISO 22000:2005) in Snack city Lahore Unit.
Company focal person and responsible to coordinate and facilitate WFP & UNICEF of FSMS supplier audits.
Responsible to coordinate and facilitate (RB) Reckitt Benckiser for Strepsils Brand process line for audit.
Assistant Manager Production / CI
QA / CI Executive Jan, 2007 up to Aug, 2011
LU Continental Biscuits Limited (Kraft Foods USA)
Cost saving initiatives about 3.5 million.
To implement (BOB) best of best program as per Kraft Foods and CEEMA standards.
To conduct time and motion study.
To implement (SMED) reducing C/O time 120 to 70 min and saving cost.
To implement Line Manning program at LU Biscuits & saved 88 labor/day, change over time 45% & wastages by 1.23%.
To implement and monitor wastage analysis programme.
To implement and monitor breakdown analysis programme.
To implement and monitor waterfall reporting system on floor shop.
Responsible to organize work force in order to achieve productivity targets as per plan.
To prepare action plan for 5S and implementation.
Efficiently manage production with minimum raw material wastage to 2.0% and packing material wastage to 1.5%.
To achieve target more than 92.5 % shift efficiency.
To utilize work force efficiently to complete Packaging in their shift and should not hand over re-working / jobs Pending to next shift.
Ensuring that (ISO 9001:2008) Quality Management System are established implemented and maintained.
Ensuring that an (ISO 14001:2004) Environmental Management System is established implemented and maintained in accordance with the requirements of this international standard.
Ensuring that (OHSAS 18001:2007) requirements are established implemented and maintained in accordance with this OHSAS specification.
Ensuring that (ISO 22000:2005) requirements are established implemented and maintained.
Ensuring that HALAL & Hygiene requirements are implemented and maintained in accordance with standard.
To prepare action plans for quality, environmental, safety & food safety objectives and record periodical actions.
Contribute ideas for safety, Plant improvement.
Conduct training programs regarding quality, environment, safety & food safety related matters.
To plan schedule and execute internal audits.
To conduct Management Review Board Meetings.
Hygiene Officer Feb, 2003 up to Oct, 2006
Montreal & Mount Royal Hotel Dubai
Conduct statutory inspections and audits of premises to ensure compliance with food safety.
Ensure that all food is handled, prepared, stored and transported in a satisfactory manner.
Responsible for high standards maintenance of hygiene and food safety in all F&B area.
Give food standards and labeling advice and take appropriate action when necessary.
Responsible for internal auditing for leased and hotel operations as well as supplier audits.
To ensure that all policies and procedures are properly followed in the section.
Education
M.A (Eco) , D.I.T
M.A (Economics)
(D.I.T) Diploma in Information Technology.
IRCA Certified Lead Auditor of FSSC (ISO 22000:2010) from (SGS)
Training FSSC version 4.1 from (BEVQI)
Training FSSC version 5.1 from (BEVQI)
Transition Training on FSSC ISO 22000: 2018 from (SGS)
ISO 9001:2008 – Quality Management System (Vincotte)
ISO OHSAS 18001: 2007- Occupational Health & Safety Assessment Series (Vincotte)
ISO 14001:2004 -Environmental Management System (Vincotte)
ISO 22000: 2005- Food Safety Management System (Vincotte)
ISO 22000: 2005 -Internal Audit Training (Vincotte)
ISO 22000:2005 -Internal Auditor Training (SGS)
BRC Issue #06- Documentation & Implementation (SGS)
5S Awareness Training (SGS)
Best of Best (BOB) Training (Kraft Foods)
Fundamental of Baking Technology (University of Agriculture Faisalabad)
Six Sigma Yellow Belt (Skill Development Council)
GMP and Food Safety Issues in Food Production (University of Agriculture Faisalabad)
Good Manufacturing Practices (GMP) in food production (University of Karachi)
Halaal concepts awareness training conducted by (Sanha Halaal)
Halaal Food Management Systems (PS:3733 2019 & MS 1500) (Sanha Halaal)
ISO 9001:2015 awareness training conducted by (URS)
ISO 22000:2005 Internal Auditors training conducted by (URS) Internal Auditor on FSSC 22000 (ISO22000+ ISO/TS 22002-1+Scheme requirements) (SGS)
Lotte Confectionery Global Food Safety training from (Lotte R&D Centre Korea)
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